Order Picker Course: What You Need To Know To Excel In Warehouse Operations

Order Picker Training

The modern warehouse relies heavily on efficient order picking to meet the demands of the modern fast-paced supply chains. If you’re looking to enhance your warehouse skills and contribute significantly to a dynamic work environment, an order picker course can be an invaluable investment. To know more about the order picker course and how it can help you, keep reading this guide where we dive into all the essential information about the course.

What Is an Order Picker?

An order picker is a type of forklift used to retrieve items stored on high shelves or racks in warehouses. Unlike traditional forklifts, order pickers are designed for operators to pick individual items rather than whole pallets, making them essential for industries like retail, e-commerce, and logistics.

As an order picker operator, you’ll be responsible for tasks such as:

  • Locating and retrieving specific items from inventory.
  • Ensuring items match customer orders or shipment details.
  • Maintaining accuracy and speed while prioritising safety.

Why Take an Order Picker Course?

Operating an order picker requires specialised training to ensure safety and efficiency. Here, an order picker course proves to be invaluable, as it provides comprehensive instruction on the technical and practical aspects of using this equipment, including:

  1. Safe operation techniques.
  2. Equipment maintenance.
  3. Navigating warehouse layouts.
  4. Enhancing speed and accuracy during picking tasks.

Completing a certified course boosts your employability, ensures compliance with workplace safety standards, and prepares you for real-world challenges in warehouse operations.

Key Components of an Order Picker Course

Let’s start by understanding the key components of an order picker course.

1. Understanding the Basics

The course begins with an introduction to warehouse operations and the role of order pickers, and covers the following topics: 

  • Types of order pickers and their applications.
  • Key components and functions of the equipment.
  • Overview of warehouse safety protocols.

This foundational knowledge helps you understand how order pickers fit into the larger warehouse ecosystem.

2. Safety Training

Safety is a top priority in warehouse environments, and to maintain it, the course provides in-depth training on:

  • Pre-Operational Checks: Ensuring the equipment is in good working condition before use.
  • Safe Lifting Techniques: Avoiding overloading and ensuring stability during operations.
  • Emergency Procedures: Responding effectively to equipment malfunctions or workplace accidents.

3. Hands-On Practice

Practical training is a core part of an order picker course. Under the guidance of experienced instructors, you’ll learn to:

  • Operate the controls with precision.
  • Maneuver in tight spaces and high-storage areas.
  • Retrieve items efficiently while minimising errors.

This hands-on experience builds confidence and prepares you for real-world scenarios.

4. Navigation and Efficiency

Warehouse layouts can be complex, with inventory stored across multiple aisles and levels. Thus, to navigate seamlessly, the course teaches techniques to:

  • Navigate warehouse layouts effectively.
  • Use warehouse management systems (WMS) to locate items quickly.
  • Optimise picking routes to save time and reduce effort.

5. Load Handling and Balance

Improper handling of loads can lead to accidents and damaged goods. To avoid this, the course covers:

  • Determining weight limits and balancing loads.
  • Safely lifting and lowering items.
  • Preventing falls and spills during operation.

6. Equipment Maintenance

To ensure longevity and reliability, order pickers require regular maintenance. Through the course, you’ll learn:

  • Daily maintenance checks.
  • Identifying and reporting mechanical issues.
  • Cleaning and storing equipment properly.

7. Certification Test

Most courses conclude with a certification test, which typically includes:

  • A written exam to assess theoretical knowledge.
  • A practical test to evaluate your skills in operating the order picker.

Upon passing, you’ll receive a certificate or licence demonstrating your competency, which is often a prerequisite for employment.

Benefits of Completing an Order Picker Course

Completing an order picker course offers several benefits, including:

  • Enhanced Safety Skills: You’ll learn how to operate equipment safely, reducing the risk of workplace accidents.
  • Increased Employability: Many employers prefer or require certified operators, making you a more attractive candidate.
  • Higher Productivity: Training enhances your efficiency, helping you meet performance targets with ease.
  • Compliance with Regulations: Certification ensures you meet legal and workplace safety standards.
  • Career Advancement Opportunities: With formal training, you can take on more responsibilities and progress to supervisory roles.

What to Expect During the Course?

  • Duration

An order picker course typically lasts 1-3 days, depending on the training provider and your prior experience.

  • Costs

Course fees vary but usually range from $200 to $500. Some employers may cover the cost as part of onboarding or training programs.

  • Requirements

Most courses require participants to:

  • Be at least 18 years old.
  • Have basic physical fitness to handle the demands of the job.
  • Possess a willingness to learn and adhere to safety standards.

Tips for Success in an Order Picker Course

  • Stay Focused: Pay close attention during both theoretical and practical sessions.
  • Ask Questions: Clarify any doubts with your instructors to gain a thorough understanding.
  • Practice Regularly: The more you practice, the more confident and skilled you’ll become.
  • Prioritise Safety: Always follow safety protocols, even during training.
  • Learn Warehouse Systems: Familiarise yourself with inventory management software to enhance your efficiency.

Career Opportunities After Completing the Course

Completing an order picker course opens doors to various roles in warehouse operations, including:

  • Order Picker Operator: Directly handling order picking tasks.
  • Warehouse Associate: Combining order picking with other warehouse duties.
  • Inventory Specialist: Managing stock levels and ensuring accurate records.
  • Logistics Coordinator: Overseeing the movement of goods within the warehouse.

Also, it is important to note that the demand for skilled warehouse professionals is growing, especially with the rise of e-commerce and global supply chain expansion.

Frequently Asked Questions

1. Do I need prior experience to take the course?

No, most courses are designed for beginners with no prior experience.

2. Is certification mandatory for operating an order picker?

In many countries, certification is required to comply with workplace safety regulations.

3. Can I operate other forklifts with an order picker licence?

An order picker licence typically covers only that specific equipment. Additional training is needed for other forklift types.

4. How often do I need to renew my certification?

Most certifications are valid for 3-5 years, after which refresher training is recommended.

Conclusion

An order picker course is an essential step for anyone looking to excel in warehouse operations. It equips you with the skills, knowledge, and certification needed to operate order pickers safely and efficiently. For those already certified, order picker refresher courses are available to ensure ongoing competence and adherence to the latest safety standards. But that’s not all! Upskilling in other areas such as forklift operation or even scissor lift operation can significantly broaden your capabilities and make you a more versatile and valuable asset in the workplace. This training will boost your job prospects, improve workplace safety, and help you succeed in logistics and warehousing. Take the first step toward becoming a skilled order picker operator by giving us a call at 0499 880 588.